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silicone gel

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As a cross-linked polymer network system with polysiloxane as the main chain, organosilicon gel is unique in its semi-solid structure with coexistence of solid and liquid - the silicone oil is wrapped by three-dimensional cross-linked network inside, which not only maintains solid elasticity but also has liquid fluidity. When it is still, it is jelly like, flows under external force, and returns to its original state after removing the external force. This thixotropy plays a key role in potting, coating and other processes.

From the perspective of material properties, it exhibits excellent thermal stability and can withstand extreme temperatures ranging from minus 50 degrees Celsius to 200 degrees Celsius. Some high-temperature resistant models can even reach temperatures above 300 degrees Celsius, with no melting at high temperatures and no brittleness at low temperatures; Simultaneously possessing high dielectric strength and low dielectric loss electrical insulation properties, suitable for insulation potting of electronic components; In terms of biocompatibility, medical grade products have passed relevant certifications and can be used in scenarios such as scar patches and implantable prostheses. They are low allergenic and have self-healing capabilities; Chemical inertness makes it resistant to acid and alkali, solvents, and UV aging, making it suitable for special scenarios such as marine environments; In addition, by adding thermal conductive fillers, conductive particles, or antibacterial agents, composite functions such as thermal conductivity, electromagnetic shielding, and antibacterial can be customized to meet diverse application needs.

In the field of electronics and electrical engineering, as a sealing material for IGBT modules, it has low modulus characteristics that can buffer thermal stress and prevent solder joint fatigue; In 5G base stations, thermal conductivity models achieve thermal interface management between chips and heat sinks, with thermal resistance as low as 0.1 degrees Celsius · square centimeter per watt. In terms of medical care and health, the scar repair patch uses its breathable and moisturizing properties to promote healing. Implantable devices such as cardiac pacemakers are packaged with biocompatible gel to ensure long-term implantation safety.

In the field of new energy, the gel packaging in the photovoltaic inverter improves the waterproof and dust-proof level, and the thermal gel in the power battery pack optimizes the thermal management to extend the battery life. In terms of consumer electronics, the smart phone camera module uses transparent gel to protect the lens and achieve shock absorption. The silicon elastomer gel in high-end cosmetics gives a "velvet" skin feel and improves the product texture.

Regarding liquid silicone rubber, please refer to our website for details: IOTA Liquid Silicone Rubber

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