Tires, as the only contact point between a car and the ground, have a direct impact on the safety, efficiency, and environmental performance of the vehicle. And molds are the "creators" who endow tires with precise structures and complex patterns. When traditional metal or rubber molds struggle to balance precision, lifespan, and cost, a revolutionary material is quietly rewriting industry rules - condensed mold liquid silicone rubber, injecting new energy into tire manufacturing with its unique material properties and process advantages.
The depth, arrangement, and curvature of tire tread directly affect grip and drainage performance. Condensed liquid silicone rubber, with its excellent fluidity and molding accuracy, can accurately reproduce the micro level patterns written by designers. Whether it is the block grooves of off-road tires or the directional patterns of racing tires, millimeter level error control can be achieved. This extreme restoration of details not only enhances the handling stability of tires, but also provides technological support for the research and development of low rolling resistance tires, helping car companies to further advance in the field of energy conservation and emission reduction.
Faced with high temperatures and pressures above 200 ℃ during tire vulcanization, traditional molds often experience dimensional deviations due to thermal expansion and contraction, while condensed silicone rubber exhibits astonishing thermal stability. Its molecular structure maintains rigidity at high temperatures, ensuring a perfect fit between the mold and rubber, and significantly reducing the rate of defective products.
More noteworthy is its disruptive lifespan. Compared to the 30000 to 50000 mold cycles of metal molds, condensation type silicone rubber molds can operate stably for more than 150000 mold cycles, and the surface smoothness deteriorates slowly. This ultra long service capability not only significantly dilutes individual unit costs, but also reduces production line downtime caused by mold replacement, providing reliability assurance for large-scale production.
In the current trend of customization and flexibility, this material demonstrates a unique advantage of quickly responding to the market. 24-hour curing and demolding cycle, supporting small batch and multi batch production modes, allowing enterprises to flexibly adjust production plans and quickly respond to personalized order needs. From the ice bite pattern of winter tires to the lightweight design of electric truck tires, every innovative attempt can be transformed into reality at a lower cost.
When environmental protection and efficiency become industry consensus, condensed mold liquid silicone rubber is empowering the future with practical actions. Its recyclability and low energy consumption process align with the concept of green manufacturing; And precision molding technology drives the development of tires towards lower rolling resistance and higher wear resistance. This is not only a technological iteration of traditional molds, but also a deep reconstruction of the tire industry value chain.
Regarding condensation type mold silicone rubber, please refer to the details:
Condensation type mold silicone rubber IOTA 800